Lightweight panels made of high-performance fiber composite material delivered within a few days

Fächer mit Platten aus verschiedenen thermoplastisch gepressten Faserverbundwerkstoffen

You want to realize a composite project and need simple lightweight panels made of high-performance fiber composites?

Let us know your material selection and product requirements; we will deliver your lightweight block material within a few days.

Top-Features of x-BLOC composite panels and raw material 



Platte aus thermoplastischem PEEK Carbonfaser Composite produziert mit der x-BLOC Compression Molding Technologie
 Customized material selection

Delivery within a few working days 
 Customized properties  
(stiffness/ strength/ fiber orientation)

 Simple, machining post-processing possible 
(Milling/ Turning/ Drilling) 

x-BLOC Compression Molding Technology for the cost-efficient production of lightweight fiber composite plates


 
 

In the x-BLOC Compression Molding process, the cut chips are scattered into a mold. The tool is then placed in the compression molding machine and pressed into the desired shape in various process phases.

The entire process is controlled by pressure and temperature parameters precisely matched to the mold and mold content.

For our composite compression molding technologies (x-Technologies), we develop and design appropriate special machines and application-specific molds.

You want to realize a composite project and need simple lightweight panels made of high-performance fiber composites?

Let us know your material selection and product requirements; we will deliver your lightweight block material within a few days.

 
x-BLOC composite production process



STEP 1

Preparation

The composite material is manufactured according to the required specifications and material properties.

Bild zeigt nebeneinander Carbonfaser Material in Form von Tape, Chips und Körner
Abstrakte Illustration einer schwarzen Composite Leichtbauplatte produziert mit der x-BLOC Technologie
STEP 2

Processing

With a standardized block mold a composite block is produced.

STEP 3

Extraction

A composite blank is released from the block by means of waterjet cutting or milling from the block.

Abstrakte Illustration von Extrahierung eines Halbfabrikats aus einer Composite Leichtbauplatte mit der x-BLOC Technologie
Abstrakte Illustration von Weiterverarbeitung eins Composite Halbfabrikats mit Bohrer
STEP 4

Post-processing

The block material is easily refinished using machining processes such as milling and turning.

STEP 5

Finishing

After surface polishing or other finishing methods, the part is fully manufactured and ready for testing and packaging.

Abstrakte Illustration einer schwarzen fertigen Composite Leichtbauplatte mit der x-BLOC Technologie

Through intelligent material design and with the right production technology to the optimal properties and features.

Our cross-fibre composites offer versatile mechanical, chemical and tribological properties that we can work out specifically for your application with our x-Technologies.

Our x-Technologies at a glance



Fächer mit Platten aus verschiedenen thermoplastisch gepressten Faserverbundwerkstoffen

x-BLOC

High-performance composite lightweight panels and block material

Bild von zwei Halbfabrikaten aus PEEK Carbonfaser Composite

x-CONTOUR

Smart semi-finished composites products

Drei komplexe Composite Formteile produziert im x-NET Precision Compression Molding Verfahren

x-NET

Ready-to-install composite precision parts